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Prime Matrix LLC | Prime Matrix Service Centre

Mechanical Valves & Piping’s is the technology of providing tight and perfect closure and protection. It enables and enhances Industrial & Mechanical performance. It is the science of controlling fluids and gases to regulate temperature.

Prime Matrix Service Centre

Mechanical Valves & Piping’s is the technology of providing tight and perfect closure and protection. It enables and enhances Industrial & Mechanical performance. It is the science of controlling fluids and gases to regulate temperature.

With deep engineering expertise in motion & control, and a market-leading range of products and services, Prime Matrix delivers innovative components and complete systems to customers worldwide. Prime Matrix collaborates with top suppliers across the globe to offer strong local support.

Explore the division to review Prime Matrix’s complete Mechanical Valves & Piping’s product offerings.

Calibration Setup
Calibration Services

At Prime Matrix LLC, our commitment to quality is at the core of everything we do. We ensure that every customer receives top-tier calibration services—delivered on time, within budget, and with the highest standards of reliability and accuracy. We pride ourselves on offering a Total Quality Service.

To provide complete support to our valued clients, we have established a state-of-the-art calibration and service center in the United States. These centers are authorized by several of our principals and operate in full compliance with their quality and operational standards. Regular audits by these principals ensure our continued excellence and consistency.

Prime Matrix LLC operates a temperature-controlled calibration laboratory, staffed by a team of qualified and experienced professionals. Equipped with the latest master instruments, our lab conducts testing in accordance with our stringent Quality Procedures. These procedures align with nationally and internationally recognized standards or manufacturer-recommended practices to ensure precision and reliability.

Calibration, Certification & Repairing Services
Prime Matrix LLC offers comprehensive Calibration, Certification, and Repair Services for a wide range of instruments and equipment, including:

Force Measuring / Proving Instruments

  • Compression Testing Machines

  • CBR / Marshall Machines

  • Proving Rings, and more

Linear Measuring Instruments

  • Vernier Calipers

  • Dial Gauges

  • Height Gauges

  • Micrometers, etc.

Pressure Measuring Instruments

  • Pressure / Vacuum Gauges

  • Pressure Transmitters

  • Manometers

  • Pressure Calibrators, etc.

Temperature Measuring Instruments

  • Thermometers

  • Temperature Gauges / Indicators

  • Probes (RTDs, Thermocouples)

  • Temperature Calibrators, and more

Electrical Measuring Instruments

  • High Voltage Testers

  • Insulation Testers

  • Clamp Meters

  • Multimeters, etc.

General Laboratory Wares & Equipment

  • Electronic Balances

  • Drying Ovens

  • Furnaces

  • Incubators

  • Test Weights, and others

Concrete, Soil, Aggregate & Asphalt Testing Machines

  • Including Batching Plants for Concrete / Asphalt

Valve Actuation Centre
Prime Matrix LLC – Valve Actuation Expertise

ENGINEERING CAPABILITIES:

  • Sizing & selection of Pneumatic, Hydraulic, and Gas Hydraulic Actuators for rotary and linear valves

  • Custom Control System design based on client specifications

  • Mounting adaptation design between valves and actuators

  • Fabrication and tubing of Pneumatic & Hydraulic Control Panels for valves

  • Mounting, functional testing, and certification of valve-actuator assemblies

  • Troubleshooting of valves, actuators, and control systems

  • Field services including installation and on-site troubleshooting

ACTUATORS:

  • Sizing actuators for new multi-turn valves

  • Site surveys of existing hand-operated valves (multi-turn & part-turn) for retrofit solutions

  • Design and supply of adapter plates between actuator & valve (MSS SP-101/102, ISO 5210 & 5211)

  • Machining of drive nuts, operating shaft adapters, and full MOV hardware supply

  • Mounting, installation, configuration, and pre-commissioning of actuators including DDC valve controls

  • On-site inspection, diagnostics, repairs, modification, and upgrades

  • Actuator training programs for technical teams

  • Repair and testing services carried out at our Valve Actuation Centre (VAC)

VALVES:

  • Hydro-testing of valves per API 598 standards before shipment

  • Complete disassembly, diagnostics, and repair of existing valves

  • Motor Operated Valve (MOV) functionality testing and certification issuance

MOTORIZATION:

  • Electric actuation for multi-turn and part-turn valves, including ON/OFF, APT, and proportional (4–20 mA signal)

  • Pneumatic actuation (Double Acting or Spring Return) for part-turn applications with ON/OFF, APT, and proportional control

  • Hydraulic actuation for multi-turn and part-turn valves

  • Gas actuation for part-turn valve operations

Safety Valve Test Lab
Prime Matrix LLC – Certified Safety Valve Testing Services

Standards Complied

Testing and certification performed in line with the ASME Boiler & Pressure Vessel Code, including:

  • Power Boilers – “V” Stamp
    For steam boilers with design pressures ranging from 16 psi to over 3000 psi

  • Heating Boilers – “HV” Stamp

    • Low Pressure Steam Boilers: 15 psi only (lbs./hr)

    • Hot Water Heating & Supply: 15 – 160 psi @ 250°F max, usually rated in BTU/hr

  • Pressure Vessels – “UV” Stamp
    For unfired pressure vessels operating at 15 psi and above

    • Applicable for steam, air, or water (other fluids possible, rating shown as steam, air, or water only)

Service Determination & Code Stamp Guidelines

  • Fluid Type: Steam, Air/Gas, Hot Water, or Liquid

  • Steam Service:

    • Is it on or off boiler?

    • Boiler Type:

      • Hot Water (Max 160 psi or 250°F)

      • Low Pressure Steam (15 psi)

      • Power Boiler (16+ psi)

  • Gas/Liquid Service:

    • Specify fluid type and temperature

Setting Pressure Guidelines

  • Set Pressure must be at or below the MAWP (Maximum Allowable Working Pressure) or the Design Pressure of the system.

Always maintain a pressure differential between operating and set pressure:

  • Steam: 10% of set pressure or minimum 7 psi

  • Steam (Operating): Should not exceed 10 psi below set pressure

  • Hot Water: 10 psi or 25% of operating pressure, whichever is greater

  • Other: 10% of set pressure or 5 psi, whichever is greater

Sizing for Flow

Select a valve size based on set pressure that can handle the maximum potential flow. Ensure flow rate meets or exceeds system requirements.

Special Requirements? We’ve Got You Covered

  • Choose between metal or soft seats

  • Specify special materials, testing conditions, or environmental compliance

  • Options for cap & lever, certifications, tagging, and custom documentation available

Fluid Conditioning Monitoring

Parker has been a pioneer in fluid condition monitoring, becoming one of the first companies to successfully introduce the Portable Particle Counter, the PLC-2000. Since then, Parker has expanded its leadership in the industry with a wide range of condition monitoring products for both industrial and mobile applications.

Why On-Site Fluid Condition Monitoring?

  • Certification of Fluid Cleanliness Levels: Ensure compliance with cleanliness standards.

  • Early Warning Tool: Prevent catastrophic failures in critical systems.

  • Immediate Results: Get laboratory-level accuracy on-site.

  • Compliance: Meet customer cleanliness requirements and specifications.

  • Warranty Compliance: Maintain warranties for new equipment.

  • New Oil Cleanliness Testing: Monitor contamination levels right from the start.

  • Fluid Saturation and Water Content: Identify fluid saturation points and water contamination early.

  • Continuous Monitoring for Water Contamination: Keep track of water content consistently.

Icount Particle Detector

The Icount Particle Detector (Icount PD) from Parker incorporates cutting-edge technology for solid particle detection. This compact, permanently mounted, on-line particle detector is a cost-effective solution for fluid management and contamination control in various industries.

Key Features & Benefits:

  • Independent Monitoring: Track system contamination trends in real time.

  • Early Warning Indicators: LED or digital display for low, medium, and high contamination levels.

  • Moisture Monitoring: Optional moisture % RH LED indicator.

  • Cost-Effective: Extend fluid life and reduce machine downtime.

  • Visual Indicators: Power and alarm output warnings for immediate attention.

  • Continuous Performance: Provides reliable, ongoing analysis.

  • Compatibility: Works with hydraulic, phosphate ester, and fuel fluids.

  • Self-Diagnostic Software: Ensures accuracy and easy troubleshooting.

  • PC/PLC Integration: Includes RS232, 0-5 Volt, and 4-20mA technology for full integration.

IQ200 Continuous On-line Laser Particle Counter

The IQ200 is a cutting-edge, continuous, on-line particle counter from Parker. Designed for real-time monitoring of particulate contamination in hydraulic and lubrication fluids, it offers accurate and consistent performance for fluid management.

Key Features:

  • Real-Time Monitoring: Provides instant data on particulate contamination.

  • Remote Monitoring: Allows monitoring of multiple systems from one location.

  • Completely Automatic: Operates automatically with minimal human intervention.

  • Laser Accuracy: Ensures repeatable and precise measurements.

  • Programmable Test Intervals: Customize test intervals from 3 seconds to 24 hours.

  • Contamination Level Alarms: Set adjustable alarms for contamination thresholds.

  • Flow & Calibration Check: Ensures accurate readings.

  • ISO 4406-1999 & NAS 1638 Compliance: Provides data in ISO 4406-1999 (4, 6, 14 micron) format.

  • User-Friendly Software: Compatible with Windows for easy data analysis and reporting.

Par-Test Fluid Analysis

Par-Test is a comprehensive laboratory analysis kit designed for quick, accurate results from a small sample of fluid. It provides a detailed three-page report, ideal for monitoring the health of your fluids.

Analysis Includes:

  • Particle Count: Detailed particle size analysis.

  • Photomicrograph: Visual analysis of particle types.

  • Free Water Analysis: Identifies water content in the fluid.

  • Spectrometric Analysis: Measures fluid’s chemical composition.

  • Neutralization Analysis: Assesses fluid’s acid-base balance.

Offline / Portable Filtration Solutions

At Prime Matrix LLC, we offer Parker’s advanced filtration technology to help maintain the health and longevity of your hydraulic systems. Whether you’re introducing new fluid or maintaining an existing system, our Offline and Portable Filters are engineered to ensure cleanliness and peak performance.

Parker Guardian Series

Portable Filtration System

The Guardian Series is a compact, portable filtration unit designed for:

  • Transferring petroleum-based or water emulsion fluids

  • Polishing contaminated fluid in existing systems

  • Protecting systems during fluid changes or maintenance

💡 Did you know? New fluid straight from the drum often contains unacceptable levels of contamination. The Guardian ensures that only clean fluid enters your system.

Why Choose the Guardian?

  • Prevents contamination during fluid transfer

  • Reduces particulate levels in operational systems

  • Improves system reliability by maintaining fluid cleanliness

  • Versatile applications across industrial, mobile, and process environments

From manufacturing and marine to power plants and construction equipment, the Guardian Series has proven to be an essential asset in hundreds of applications—and the list keeps growing.

Key Features

✔ Integrated pump/motor/filter design
✔ Easy-to-use, portable configuration
✔ Suitable for both new and existing fluids
✔ Supports a wide range of hydraulic and lubrication systems

When to Use Offline Filtration?

  • During fluid transfer

  • Before system start-up

  • As part of regular maintenance

  • For decontamination of existing fluid systems

If your equipment is sensitive to contamination—or if system downtime is not an option—the Guardian Series is the smart, cost-effective solution.

PVS Series – Portable Vacuum Purification System

When precision and purity matter, the Parker PVS Series delivers advanced oil purification with unmatched efficiency. Designed to remove water and particulate contamination from hydraulic and lube oils, this system ensures fluid cleanliness, prolongs equipment life, and reduces costly downtime.

How It Works

  1. Vacuum-Assisted Intake
    Contaminated oil is drawn into the system using a powerful 25 in/Hg vacuum.

  2. Controlled Heating
    Oil flows through a low watt density inline heater that warms it to 150°F (66°C)—the optimal temperature for moisture removal without fluid degradation.

  3. Vacuum Distillation Process
    Heated oil enters a distillation column, where specially designed dispersal elements increase surface area exposure to vacuum, converting water into vapor.

  4. Moisture Removal
    Water vapor is extracted through a condenser by the vacuum pump, ensuring complete dehydration of the oil.

  5. Final Filtration
    Dry oil collects at the column’s base and is pumped through a high-efficiency particulate filter, ensuring it’s free from solids before being returned to the reservoir or system.

Key Benefits

  • Removes free, emulsified, and dissolved water

  • Reduces particulate contamination

  • Extends fluid service life

  • Supports critical system uptime

  • Fully portable and easy to operate

Ideal For

  • Hydraulic systems

  • Lube oil reservoirs

  • Turbines and transformers

  • Gearboxes and compressors

Whether it’s maintenance, restoration, or regular operation, the PVS Series is your go-to solution for on-site oil purification.

5MF / 10MF Series – Hydraulic Filter Carts
Efficient. Portable. Reliable.

The Parker 5MF and 10MF Series hydraulic filter carts offer a simple yet powerful solution for fluid transfer, pre-filtration, and system cleanup. Whether you’re introducing new fluid into a reservoir or conditioning oil already in use, these units help maintain fluid cleanliness and protect critical system components.

Key Features

  • Dual-Filter Design
    Two-stage filtration extends element life and ensures pump protection even in high contamination environments.

  • Versatile Filtration Options
    Wide selection of particulate elements to meet your specific cleanliness level requirements (ISO cleanliness codes).

  • Water Removal Capability
    Available with Par-Gel™ elements to effectively remove water contamination from hydraulic fluids.

  • Compact & Portable
    Lightweight design makes it easy to move between workstations or take on-site.

  • Flexible Flow Rates
    Choose between 5 GPM or 10 GPM models depending on your system size and speed requirements.

Ideal Applications

  • Pre-filtering new oil before filling a system

  • Flushing and conditioning contaminated systems

  • Routine maintenance to maintain ISO cleanliness levels

  • Removing water and particulates in industrial hydraulic systems

Keep your systems running smoothly, reduce downtime, and improve equipment longevity with the Parker 5MF/10MF Series filter carts — your portable solution for clean, reliable fluid power.

Hydraulic Jobs & Services
Comprehensive Hydraulic Solutions Since 2008

At Monilek Service Centre, we specialize in delivering reliable and efficient hydraulic services backed by years of experience and a team of trained experts. From overhauling components to designing complete systems, we cover all aspects of hydraulic servicing.

🔧 Our Core Services

  • Repair & Overhaul of Hydraulic Components

    Single and Double-Acting Cylinders

    Bench Testing for Performance & Reliability

    Complete Rebuilding of Cylinders – New Bodies, Rods, Pistons, and Seals

  • Hydraulic System Troubleshooting & Diagnostics

    Expertise in identifying and resolving complex issues across a wide range of systems

  • Supply of New Components & Spare Parts

    Fast sourcing and delivery of OEM and high-quality replacement parts

  • Hydraulic Power Pack Manufacturing

    Custom-built to suit your specific operational needs

  • System Design & Installation

    Tailored hydraulic system design and seamless field installation

  • Hydraulic Pipe and Hose Oil Flushing

    Complete contamination control for system longevity

  • ABS-Certified Testing

    Steering gear and hose crane cylinder overhauls to American Bureau of Shipping standards

🏭 OEM Expertise

Our team is trained and experienced in servicing components from leading global manufacturers such as:

  • Hydromatic

  • Denison

  • Oilgear

  • Caterpillar

  • Sundstrand

  • Poclain

  • Vickers

  • Commercial

  • Kawasaki

  • Mitsubishi

  • Komatsu

Each overhauled component is tested on our dedicated hydraulic test bench to ensure optimal performance before delivery.

🛠️ Hydraulic Cylinder Services

  • Full repair and testing for cylinders up to 24-inch rod size

  • In-house manufacturing of cylinder bodies, rods, and pistons

  • Certified welding and fabrication, including clevis modifications

  • ABS Testing for critical marine and offshore applications

Hydraulic & Pneumatic Cylinders
Custom-Made Solutions for Every Application

At Monilek, we bring years of expertise in the design, manufacture, and supply of high-quality hydraulic and pneumatic cylinders for a broad range of industries and applications. From demanding civil engineering environments to high-precision mechanical systems, our cylinders are built to deliver reliable, long-lasting performance.

🔩 Cylinder Types We Manufacture:

  • Single & Double-Acting Cylinders
    Ideal for applications requiring compact, reliable force in both directions.

  • Double-Ended Through Rod Cylinders
    For applications where the rod extends out of both ends of the cylinder, providing push and pull functions.

  • Displacement Cylinders
    Perfect for applications requiring precise displacement control.

  • Telescopic & Full Free Lift Cylinders
    Used in high-lift applications where compact storage and extended reach are required.

  • Position Sensing Cylinders
    These cylinders provide exact position feedback for automation and control systems.

  • Stainless Steel Cylinders
    Built for durability in harsh environments, including offshore, chemical, and food industry applications.

  • Rotary Distribution Couplings
    For use in multi-directional applications requiring fluid or air distribution.

  • Steering Systems
    Precision cylinders designed for steering mechanisms in various industrial machinery.

🛠️ Design & Customization

Monilek specializes in designing cylinders that meet the growing demands of our customers. Our ISO 9001:2000 Certification ensures that all our designs undergo a rigorous development process, resulting in durable and high-performance products.

We support all major CAD formats and provide design files in DRG, DWG, DXF, and PDF for easy integration with your project requirements.

🌍 Capabilities & Specifications

  • Standard Range:
    Bore sizes from 40mm to 200mm
    Stroke lengths up to 2000mm

  • Specially Designed Cylinders:
    Bore sizes from 15mm to 600mm
    Stroke lengths up to 6000mm

  • Working Pressures:
    Up to 700 Bar, ensuring optimal performance across various heavy-duty applications.

  • Materials & Finishes:
    Cylinders are made from materials suited for harsh environments, with special coatings and finishes to withstand extreme conditions.